Overview
Video: FSC 432 Lesson 4 (2:23)
Overview
As introduced in Lesson 3, distillation is a key separation process that fractionates crude oil into a number of streams with specific boiling point ranges, or distillation cuts. Removing salt from crude oil usually precedes the distillation process to protect the downstream units from corrosion caused by Cl¯. Desalting process could also remove metals (e.g., Fe, Ni, V) and other inorganic solids and sediments that may deactivate catalysts used in conversion and finishing units. Depending on the specific gravity and the amount of salt present in a crude oil, refineries conduct from one up to three stages of desalting [1]. Heavy and crudes may require three stages of desalting, using processes such as gravity settling, electrostatic coalescence, and packed column separation [2]. Figure 4.1 shows a simple desalting process that uses gravity settling to separate brine (NaCl +H2O) from crude oil after diluting the crude with water and adding de-emulsifiers (chemical additives) to facilitate phase separation.
Learning Outcomes
By the end of this lesson, you should be able to:
- compare and evaluate different distillation methods;
- define boiling point ranges (TBP) of distillation fractions of crude oil;
- identify and exemplify distillation terminology, including cut points and product yields in distillation ranges;
- illustrate the crude fractionation in Atmospheric Distillation and calculate the extent of separation between the distillation fractions;
- illustrate Vacuum Distillation and assess the application of Watson Characterization Factor to select the temperature in Vacuum Distillation Tower.
What is due for Lesson 4?
This lesson will take us one week to complete. Please refer to the Course Syllabus for specific time frames and due dates. Specific directions for the assignment below can be found on the Assignments page within this lesson.
Reading | J. H. Gary, G. E. Handwerk, Mark J. Kaiser, Chapter 4 (Crude Distillation) |
---|---|
Assignments | Exercise 3: Appraisal of the degree of separation between distillation fractions Quiz 2: Will cover the material in Lessons 3-4. |
Questions?
If you have any questions, please post them to our Help Discussion (not email), located in Canvas. I will check that discussion forum daily to respond. While you are there, feel free to post your own responses if you, too, are able to help out a classmate.