In addition to the Darcy-Weisbach Equation for liquid production/injection wells, the Hazen-Williams Equation also has applications in the oil and gas industry (most commonly for injection wells, but also valid for light hydrocarbon liquids). The Hazen-Williams Equation is an Empirical Method (based on observations, not theory) which pre-dates the Darcy-Weisbach Equation. It was used in times prior to the widespread use of computers due to its simplicity, as it does not include a friction factor. The Hazen-Williams formula replaces the general friction factor with a material specific constant, , and modifies the equation constant and exponents. The Hazen-Williams Equation in oilfield units is:
In this equation:
- 15.2 is an equation constant
- 144 is a unit conversion constant, in2/ft2
- is the sign convention used in the equation with “ ” for production or “ ” for injection
- is the flow rate through the tubing, bbl/day
- is the Hazen-Williams (tuning) Factor for the tubing section , dimensionless
- is the Inner Diameter ( ) of the tubing, in
- is the Universal Gravitational Constant, 32.174 lbm-ft/lbf-sec2
- is the Local Acceleration due to gravity, ft/sec2. The local acceleration due to gravity varies from location to location but is approximately 32.174 ft/sec2. The ratio of is approximately 1.0 lbf/lbm
- is the density of the fluid, lbm/ft3
- is the length of the section of tubing along its axis, ft
- and are the pressures at two points in a section of tubing, psi
- and are the elevations at two points in a section of tubing, psi
Note in the Hazen-Williams Equation, that we have replaced the efficiency factor, , with the Hazen-Williams Factor, , and removed the friction factor, (in addition to modifying the constant and exponents). Typical values of for different materials are listed in Table 6.04. While the Hazen-Williams Factor is not an efficiency factor; in practice, it is used in much the same way as in the Darcy-Weisbach Equation: to tune the equation to match field measured data.
The computational simplicity of the Hazen-Williams Equation now becomes apparent – there is no need for the Reynolds Number and friction factor calculations. These calculations are included implicitly in the empirical Hazen-Williams Factor and the modified exponents. As mentioned earlier, the Hazen-Williams Equation is valid for water and light hydrocarbons, such as, gasoline and possibly condensates.
Material | Minimum Value | Maximum Value |
---|---|---|
Polyvinyl chloride (PVC) | 150 | 150 |
Fiber reinforced plastic (FRP) | 150 | 150 |
Polyethylene | 140 | 140 |
Cement, Mortar Lined Ductile Iron Pipe | 140 | 140 |
Asbestos, cement | 140 | 140 |
Copper | 130 | 140 |
Cast iron – new | 130 | 130 |
Galvanized iron | 120 | 120 |
Cast iron – 10 years | 107 | 113 |
Concrete | 100 | 140 |
Steel | 90 | 110 |
Cast iron – 20 years | 89 | 100 |
Cast iron – 30 years | 75 | 90 |
Cast iron – 40 years | 64 | 83 |